主管单位:中华人民共和国工业和信息化部
主办单位:西北工业大学  中国航空学会
地       址:西北工业大学友谊校区航空楼
国产7050铝合金薄壁承力框车削残余应力变形控制研究
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1.四川大学空天科学与工程学院;2.中国航发成都发动机有限公司工程技术中心;3.四川大学机械工程学院

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V261

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Research on Residual Stress and Deformation Control of Domestic 7050 Aluminum Alloy Thin-wall Bearing Frame Turning
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1.School of Aeronautics and Astronautics, Sichuan University;2.School of Mechanical Engineering, Sichuan University

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    摘要:

    研究国产7050 铝合金航空薄壁承力框零件车削加工的变形控制,在减小径向变形的情况下保证切削效率,可显著提升零件的加工精度与使用性能。采用仿真结合实验论证的方法,研究国产7050 铝合金航空承力框车削残余应力变形优化方法。建立三维车削残余应力仿真模型,通过实验验证国产7050 铝合金薄壁承力框车削仿真模型的准确性;基于三维车削仿真模型开展正交实验,建立车削参数与车削残余应力的映射模型;以车削效率和残余应力为优化目标,基于遗传算法获得优化的国产7050 铝合金航空薄壁承力框车削参数。结果表明:优化后加工表面残余应力降低至15.6 MPa,承力框最大径向变形量为1.59 mm,相比原车削参数变形量减小了约19%,达到了控制和优化国产7050 铝合金航空薄壁承力框加工变形的目的。

    Abstract:

    Researching the deformation control of domestic 7050 aluminum alloy aviation thin-walled bearing frame parts during turning processing is crucial for ensuring machining precision and performance while maintaining cutting efficiency with minimized radial deformation. This thesis employs a combination of experimental and simulation methods to investigate the optimization of turning residual stress deformation for domestic 7050 aluminum alloy aviation bearing frames. Initially, a three-dimensional turning residual stress simulation model was established and validated through experiments for the accuracy of the domestic 7050 aluminum alloy thin-walled bearing frame turning simulation model. Subsequently, an orthogonal experiment was conducted based on the three-dimensional turning simulation model to establish a mapping model between turning parameters and residual stress. Finally, with the objectives of turning efficiency and residual stress optimization, optimized turning parameters for the domestic 7050 aluminum alloy aviation thin-walled bearing frame were obtained using a genetic algorithm. The results show that the optimized machining surface residual stress was reduced to 15.6MPa, and the maximum radial deformation of the bearing frame was 1.59mm, which is about 19% less than the original turning parameters, achieving the goal of controlling and optimizing the processing deformation of the domestic 7050 aluminum alloy aviation thin-walled bearing frame.

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历史
  • 收稿日期:2023-07-28
  • 最后修改日期:2023-12-22
  • 录用日期:2023-12-28
  • 在线发布日期: 2024-08-08
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