主管单位:中华人民共和国工业和信息化部
主办单位:西北工业大学  中国航空学会
地       址:西北工业大学友谊校区航空楼
新型GH4198高温合金车削加工性研究
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1.长安大学工程机械学院;2.中国航发四川燃气涡轮研究院材料工艺室;3.北京钢研高纳科技股份有限公司

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TG519.1; v263

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Research on turning machinability of a new GH4198 superalloy
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School of Construction Machinery,Chang’an University,Xi’an

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    摘要:

    新型GH4198镍基高温合金为高性能航空发动机热端部件的关键材料,其车削加工性对表面质量和服役性能具有重要影响。基于单因素方法开展车削实验并研究车削参数对车削力、车削温度以及表面粗糙度的影响规律。实验结果表明:在实验参数范围内,车削力与车削温度都随车削参数的增大而不断增大,其中对车削力影响最大的因素为车削深度,最大车削力达685.2N;对车削温度影响最大的因素为车削速度,最大车削温度达484.8℃;进给速度对表面粗糙度影响最大,最小表面粗糙度达0.346μm。因此,在粗加工时可选取车削速度v=130m/min,进给速度f=0.14mm/r,车削深度ap=0.8mm以达到高效去除材料目的,在精加工时可选取车削速度v=90m/min,进给速度f=0.06mm/r,车削深度ap=0.3mm以达到提高表面质量目的,为新型材料GH4198加工提供理论基础。

    Abstract:

    The new GH4198 nickel based superalloy is a key material for high-performance aviation engine hot end components, and its turning workability has a significant impact on surface quality and service performance. Conduct turning experiments based on single factor method and study the influence of turning parameters on turning force, turning temperature, and surface roughness. The experimental results show that within the range of experimental parameters, both turning force and turning temperature increase continuously with the increase of turning parameters. Among them, the factor that has the greatest impact on turning force is turning depth, with a maximum turning force of 685.2N; The factor that has the greatest impact on turning temperature is turning speed, with a maximum turning temperature of 484.8 ℃; The feed rate has the greatest impact on surface roughness, with a minimum surface roughness of 0.346 μm. Therefore, during rough machining, a turning speed of v=130m/min, a feed rate of f=0.14mm/r, and a turning depth of ap=0.8mm can be selected to achieve efficient material removal. During precision machining, a turning speed of v=90m/min, a feed rate of f=0.06mm/r, and a turning depth of ap=0.3mm can be selected to improve surface quality, providing a theoretical basis for the processing of the new material GH4198.

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历史
  • 收稿日期:2024-03-06
  • 最后修改日期:2024-06-11
  • 录用日期:2024-06-19
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